Modified atmosphere packaging application - raw poultry packaging

Microbial growth, particularly growth of Pseudomonas and Achromobacter species, is the major factor limiting the shelf life of raw poultry. These Gram-negative aerobic spoilage bacteria are effectively inhibited by CO₂. Consequently, the inclusion of CO2 in MAP at a concentration in excess of 20% can significantly extend the shelf life of raw poultry products. CO₂ concentrations higher than 35% in the gas mixture of retail packs are not recommended because of the risks of pack collapse and excessive drip. Nitrogen is used as an inert filler gas, and a gas/product ratio of 2:1 is recommended. Since pack collapse is not a problem for bulk MAP master packs, gas atmospheres of 100% CO₂ are frequently used.

Since poultry meat provides a good medium for the growth of pathogenic  microorganisms, including some that are not inhibited by CO₂, it is critical that  recommended chilled temperatures and good hygiene and handling practices  throughout the supply chain are adhered to and that products are properly  cooked prior to consumption.

Early research into gas mixes for MAP of poultry meat reported discoloration of the meat at CO₂ concentrations higher than 25%. Even at 15%, the authors sometimes observed a loss of bloom (Ogilvy & Ayres, 1951). This research is at variance with the lack of problems reported from the commercial use of relatively high levels of CO₂ with meat products, with up to 100% in some products. Gas compositions of 25–50% CO₂ and 50–75% N2 are used routinely. It would appear that the problems that have been occasionally encountered  with high levels of CO₂, e.g. development of greyish tinges on meat, may simply  be due to high residual levels of O2 rather than the concentration of CO₂ (Gill, 1990).

It is recommended that research into the optimal gas composition and package type and size should be conducted for individual food products. Furthermore, headspace gas composition will change during storage due to microbial respiration and gas exchange between the pack headspace and the environment. Therefore, processors should conduct trials to determine the extent to which gas composition changes through the shelf life of the product. The ratio of headspace pack volume to food product volume is also important, as is the types and thickness of the package material and the package design. Shelf life evaluations must reflect the conditions from manufacture to consumption of the product. It may also be necessary to consider the effect of pack opening on the subsequent shelf life of the product.

[SECTION B MAIN FOOD TYPES, Michael Mullan and Derek McDowell]

Refer to:  Modified Atmosphere Packing (Map) Machine